2021年5月30日 星期日

DS18B20溫度寫入PLC

目的:溫度感測器 DS18B20數值寫入PLC

利用Arduino 與PLC通訊,將溫度感測器 DS18B20數值寫入PLC D0,使用RS485 Modbus RTU  F16。

使用CP值高的感測器(DS18B20價格NT100元有找),透過Arduino 與PLC協同合作來提升附加價值。

系統架構




線路

DS18B20黃色線接到Arduino PIN2,並加上4.7K歐姆提升電阻。 


RS485配線参考Arduino與PLC RS485通訊


程式 

// DS18B20溫度寫入 DVP PLC D0 RS485 RTU Mode 

// Include the libraries we need

#include <OneWire.h>

#include <DallasTemperature.h> 

#define MB_IDEL 0

#define MB_SEND 1

#define MB_RECV 2

byte mb_state;

int result = -1; 

void rtuRequest(byte id, byte fc, word address, word len, HardwareSerial& port );

byte rtuResopnse(byte id, HardwareSerial& port);

word CRC(byte* buf, byte len); 

byte mb_frame[50]; //request / response messages

word mb_data[20]={32,20};  //request / response datas 

#define POLLING_TIME 4000 // ms

unsigned long last_polling = 0;

bool polling = false; 

#define ONE_WIRE_BUS 2

OneWire oneWire(ONE_WIRE_BUS);

DallasTemperature sensors(&oneWire); 

void setup() { 

  Serial.begin(115200);  

  Serial1.begin(9600,SERIAL_8E1);  // Modbus RTU 9600,8,E,1

  sensors.begin(); 

  delay(100); 

}

 void loop() {

 if(millis() - last_polling > 4000) {

  polling = true;

  last_polling = millis();               

}

 switch(mb_state) {

  case MB_IDEL: if(polling)  {

                sensors.requestTemperatures();

                float tempC = sensors.getTempCByIndex(0);

                // Check if reading was successful

                if(tempC != DEVICE_DISCONNECTED_C){               

                  Serial.print("Temperature for the device 1 (index 0) is: ");

                  Serial.println(tempC);

                  mb_data[0] = tempC *100;

                 Serial.println(mb_data[0]);  

                  mb_state = MB_SEND;

                }

                else{              

                  Serial.println("Error: Could not read temperature data");

                  mb_state = MB_IDEL; // do nothing

                 }

                }

                 polling = false;

                break;

  case MB_SEND:

                rtuRequest(1,16,0x1000,1,Serial1);

                 delay(50); //wait 50ms             

                mb_state = MB_RECV;

                break;

  case MB_RECV: result = rtuResponse(1,Serial1);

                if(result != -1) {  //receive message finished

                  if(result == 0) { //response message correct                  

                   //do somthing                                   

                  }

                  else if(result > 0) {  //error occure

                    Serial.print("error code -->");  // print error code

                    Serial.println(result);

                  }

                  mb_state = MB_IDEL;  //reset

                  result = -1;         //reset

                }

                break;

 } 

} 

//slave response parse

byte rtuResponse(byte id, HardwareSerial& port) {

  if(port.available()) {     

      byte len = 0;

      while (port.available())       

        mb_frame[len++] = port.read();

      if(len > 7){ // message ok     

        if(mb_frame[0] == id){   //step 1: check id         

          if(word(mb_frame[len-1],mb_frame[len-2]) == CRC(mb_frame,len-2)) { //step 2: check crc          

            switch(mb_frame[1]) { //step 3: get datas or comfirm                

              case 3: for(int i=0 , j=0 ; i<mb_frame[2]; i+=2)

                        mb_data[j++] = word(mb_frame[3+i],mb_frame[4+i]);

                      return 0; 

                      break;

              case 16: return 0;  // write success 

                      break;           

              deafult:break;   

            }//end switch    //step 3: parse mb_frame message   

          } //crc

          else {

               ; //Serial.println(" crc error ");

          }

        } //if(mb_frame[0] == id)           

        else {

              ; //Serial.println(" id  error ");

        }

      }

      else {

        return mb_frame[3];

      }

  }

 }

 void rtuRequest(byte id, byte fc, word address, word reg_len, HardwareSerial& port) {

  word crc=0;

  byte len=0;

  mb_frame[0] = id; //unit id

  mb_frame[1] = fc; //function code 

  mb_frame[2] = highByte(address);  //start address high byte

  mb_frame[3] = lowByte(address);  //start address low byte

  mb_frame[4] = highByte(reg_len); //register length high byte

  mb_frame[5] = lowByte(reg_len);  //register length low byte

  switch(fc) {

    case 3: crc = CRC(mb_frame,6);

            // Serial.print("CRC :");

            // Serial.println(crc,HEX);

            mb_frame[6] = lowByte(crc); //crc low byte

            mb_frame[7] = highByte(crc);  //crc high byte

            len = 8;

            break;

    case 16:len = reg_len*2;    //data byte count = register length*2

            mb_frame[6] = len;   //data byte count = register length*2

            for(int i = 0 ; i < reg_len ; i++) {

              mb_frame[7+i*2] = highByte(mb_data[i]);  //data[0+i*2] high byte

              mb_frame[7+i*2+1] = lowByte(mb_data[i]);  //data[1+i*2] low byte               

            }  

            crc = CRC(mb_frame,len+7);

            // Serial.print("CRC :");

            // Serial.println(crc,HEX);

            mb_frame[len+7] = lowByte(crc); //crc low byte

            mb_frame[len+8] = highByte(crc);  //crc high byte            

            len = len+9;

            break;           

    deafult:break;

  }  

    port.write(mb_frame,len);

   // return len; 

}

word CRC(byte* buf, byte len) {

  word crc = 0xFFFF; 

  for (byte i = 0; i < len; i++) {

    crc =  crc ^ (word) buf[i]; 

    for (byte j = 0; j < 8; j++)

      crc = (crc & 0x0001)?(crc >> 1) ^ 0xA001:(crc >> 1);       

  }

  return crc;

}

結果

Modbus通訊資料不能有小數點,所以溫度33.50,傳遞數值為3350。




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